Microbial incubator
The microorganism incubator of Insong JI Co., Ltd. can cultivate various types of microorganism strains and is economical.
Conventional general incubator
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Our incubator
- Oxygen supply and effective temperature management are possible without the attachment of a separate additional device.
- The simple product structure makes it easy to use/operate, and the maintenance cost is low.
- The main internal material is SUS material, which is semi-permanent.
- It is possible to culture various kinds of microorganism strains.
Odor reduction
Slurry Decomposition
Reduction of the reproduction of harmful bacteria
Our incubator
- Oxygen supply and effective temperature management are possible without the attachment of a separate additional device.
- The simple product structure makes it easy to use/operate, and the maintenance cost is low.
- The main internal material is SUS material, which is semi-permanent.
- It is possible to culture various kinds of microorganism strains.
Odor reduction
Slurry Decomposition
Reduction of the reproduction of harmful bacteria
Field application and economic feasibility
| Division | Buying Microbial Products | Self-cultivation | Note | ||
|---|---|---|---|---|---|
| Purchase volume (tons) | Price (KRW) | Production (tons) | Price (KRW) | ||
| Monthly amount of microbial deodorant purchased | 0.32 tons | 800,000 | 0.8 tons | 30,000 | Basic production of 0.8 tons for self-cultivation |
| Maintenance cost [Electricity fee, badge included] |
0 | 30,000 | Standard for culturing 1 ton of microorganisms | ||
| 1 year cost | 9,600,000 | 0 | |||
| Initial investment cost | 0 | 6,600,000 | Based on our model (IS-3100 type) | ||
| Year 1 | 9,600,000 | 6,960,000 | Difference 2,640,000 | ||
| Year 2 | 9,600,000 | 360,000 | Difference 9,240,000 | ||
| Cumulative | 19,200,000 | 7,320,000 | Difference 11,880,000 | ||
| Economics |
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| Division | Buying Microbial Products | Note | |
|---|---|---|---|
| Purchase volume (tons) | Price (KRW) | ||
| Monthly amount of microbial deodorant purchased | 0.32 tons | 800,000 | Basic production of 0.8 tons for self-cultivation |
| Maintenance cost [Electricity fee, badge included] |
0 | Standard for culturing 1 ton of microorganisms | |
| 1 year cost | 9,600,000 | ||
| Initial investment cost | 0 | Based on our model (IS-3100 type) | |
| Year 1 | 9,600,000 | Difference 2,640,000 | |
| Year 2 | 9,600,000 | Difference 9,240,000 | |
| Cumulative | 19,200,000 | Difference 11,880,000 | |
| Division | Self-cultivation | Note | |
|---|---|---|---|
| Production (tons) | Price (KRW) | ||
| Monthly amount of microbial deodorant purchased | 0.8 tons | 30,000 | Basic production of 0.8 tons for self-cultivation |
| maintenance cost [Electricity fee, badge included] |
30,000 | Standard for culturing 1 ton of microorganisms | |
| 1 year cost | 0 | ||
| Initial investment cost | 6,600,000 | Based on our model (IS-3100 type) | |
| Year 1 | 6,960,000 | Difference 2,640,000 | |
| Year 2 | 360,000 | Difference 9,240,000 | |
| Cumulative | 7,320,000 | Difference 11,880,000 | |
- Based on the disinfection standard twice a week, the amount of microbial deodorant used is set 8 times a month.
– Monthly purchase amount: microbial consumption per time (20L*2 bottles*50,000 won) * 8 times = 800,000 won
(Purchase consumption is more than the above amount when administering salary at the actual pig farm) - Even considering the initial investment cost (incubator purchase cost) and expected depreciation cost (impeller replacement cost: 30,000 won)
After 2 years of use, cost reduction during self-cultivation (equivalent to 11.88 million won) was consulted. - In the case of self-fertilization, it can be used by culturing (continuous 24-hour culture completion) without restrictions on the amount used in the actual field.
It is judged that the larger the scale of the purchase and use of microorganisms, the greater the economic feasibility of self-cultivation will be.
Economical compared to existing products
- Significant reduction of facility cost and operating cost is realized due to simple structure and simple process technology.
- This technology can cultivate microorganisms with the same quality and number of bacteria in 24 to 48 (1 to 2 days) hours with little power.
- In addition to the compact all-in-one structure that can be installed in a small area, it is possible to reduce the maintenance cost and labor by starting the automatic/manual conversion system and controlling by the timer.
| Division | Our products (capacity: 1 ton) | Commercial general products (capacity: 1 ton) | Note |
|---|---|---|---|
| Facility installation cost | 1,100 standard type ~ 30 million won (SUS) high-end type | 8,000 ~ 16,000,000 won | V.A.T. separate price |
| Maintenance cost (Electricity) |
1,300 ~ less than 2,000 won 0.75kw*(24 ~ 72h)*36.4 won |
7,000 ~ 10,000 won 0.75kw*5hp*(24 ~ 72h)*36.4 won |
Standard for culturing 1 ton of microorganisms |
| maintenance cost (Spots, medium) |
Less than 30,000 won | spawn, medium, etc. | It is difficult to directly compare Relatively cheap to purchase |
Key Delivery Performance
| Year of completion | Area | Delivery name | Quantity | Unit | Buyer | Note |
|---|---|---|---|---|---|---|
| 2009 | Gokseong-gun, Jeollanam-do | Microbial incubator | 6 | Big | Chanmi Farm, etc. | For 1 ton |
| 2009 | Jeollanam-do Naju | Microbial incubator | 10 | Big | Cheongya Farm, etc. | For 1 ton |
| 2009 | Hampyeong-gun, Jeollanam-do | Microbial incubator | 3 | Big | Yeonam Farm, etc. | For 1 ton |
| 2009 | Muan-gun, Jeollanam-do | Microbial incubator | 3 | Big | Seongah Livestock, etc. | For 1 ton |
| 2010 | Jeju Island | Microbial incubator | 12 | Big | Byeoldre Farm, etc. | For 1 ton |
| 2010 | Icheon-si, Gyeonggi-do | Microbial incubator | 2 | Big | Daewon Farm, etc. | For 1 ton |
| 2010 | Yeongam-gun, Jeollanam-do | Microbial incubator | 5 | Big | Gusi World, etc. | For 1 ton |
| 2010 | Hwasun-gun, Jeollanam-do | Microbial incubator | 5 | Big | Gangseong Farm, etc. | For 1 ton |
| 2010 | Buan, Jeollabuk-do | Microbial incubator | 3 | Big | Seongil Farm, etc. | For 1 ton |
| 2010 | Jeonbuk Jeongeup | Microbial incubator | 2 | Big | Jangjae Farm, etc. | For 1 ton |
| 2012 | Jeonnam Yeongwang | Microbial incubator | 3 | Big | Microbial incubator | For 1 ton |
| 2013 | Jeonbuk Wanju | Microbial incubator | 2 | Big | Shinwang Farm, etc. | For 1 ton |
| 2014 | Chungnam Hongseong | Microbial incubator | 9 | Big | Gugsan farm and others | For 1 ton |
| 2015 | Jeonbuk Gimje | Microbial incubator | 3 | Big | Jeongmal farm, etc. | For 1 ton |
| 2016 | Chungnam Hongseong | Odor reduction facility (microorganism incubator) | 30 | Big | Eondeog-alae farm, etc. | For 1 ton |
